SixForge is an AI operations consultant that monitors your production data, applies lean and Six Sigma frameworks, and delivers optimization recommendations. Always on. Never bills by the hour.
Launch Dashboard →Feed in production metrics, quality logs, cycle times, defect rates, downtime records. SixForge normalizes everything into a unified operations model.
Statistical process control, Pareto analysis, root cause identification, value stream mapping. The same frameworks a $300/hr consultant uses, running continuously on your data.
Plain-English reports with specific actions: reduce changeover time on Line 3, investigate the defect spike in Shift B, rebalance workload between stations 4 and 7.
Continuous SPC charting with automatic detection of out-of-control conditions, trends, and process shifts before they produce defects.
Identifies the 8 wastes (TIMWOODS) in your production flow: overproduction, waiting, transport, excess inventory, motion, overprocessing, defects, unused talent.
Automated 5-Why and fishbone analysis when anomalies are detected. Traces problems to their source, not just symptoms.
Visualizes your end-to-end production flow, identifies bottlenecks, and recommends process rebalancing to maximize throughput.
| Traditional Consultant | SixForge | |
|---|---|---|
| Availability | Quarterly engagements | 24/7 monitoring |
| Cost | $200-500/hr | Flat monthly subscription |
| Speed to insight | Weeks of observation | Real-time analysis |
| Scale | 1 facility at a time | All lines, all shifts, simultaneously |
| Follow-through | Report delivered, consultant leaves | Tracks implementation, measures impact |
Every manufacturer deserves a world-class operations team. SixForge makes that possible without the world-class budget.
Continuous improvement shouldn't be a luxury reserved for companies that can afford McKinsey. It should be infrastructure.
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